162E1-13.8-ON | DC/DC step-down converter 48 VDC to 13.80 VDC with Tinned Cables, 275 W

DC-Converter 162E1-13.8-ON

SKU: 162.003
MTS – standard product / make to stock
Lifecycle: MTS – Available short-term

The 162E1-13.8-ON is a customer-specific version of the 162E-13.8-ON featuring 450 mm tinned connection leads. This non-isolated DC/DC buck converter supplies 13.8 V loads from 48 V battery systems, operates across an input voltage range of 16 to 70 VDC and delivers up to 20 A or 275 W.

CC/CViConstant-current/constant-voltage control, e.g. for charging applications.Parallel operation / active loadsInput and output EMI filterNo power deratingNo-load and short-circuit proof
Input voltage Vin16…70 VDC
Output voltage Vout13.8 VDC
Output current Iout20 A
Output power Pout275 W
Efficiencyup to 96 %

Product Description: DC-Converter 162E1-13.8-ON

The 162E1-13.8-ON is a customer-specific version of the proven 162E-13.8-ON featuring directly connected, tinned cable leads. This non-isolated DC/DC buck converter operates across an input voltage range of 16–70 VDC and supplies 13.8 V loads with up to 20 A or 275 W. Efficiency reaches up to 95%.

Customised for E-Mobility and Marine Environments

This version was developed for an E-Mobility application with limited installation space, elevated thermal requirements and marine environmental conditions. Within the specified operating and mounting conditions, the converter provides its rated output power without power derating.

The 162E1-13.8-ON is therefore particularly suitable for compact vehicle installations requiring a reliable 13.8 V supply from a 48 V battery system.

Tinned Connection Leads to Customer Specification

Instead of the blade terminals used on the standard product, the 162E1-13.8-ON is supplied with preassembled, 450 mm connection leads. Compared with bare copper conductors, the tinned copper conductors provide improved resistance to oxidation and corrosion. This is particularly beneficial in applications where moisture, condensation or salt-laden air may occur.

The direct cable connection also reduces the number of exposed connection points on the device. It simplifies installation and allows the DC/DC converter to be integrated directly into the customer-specific wiring harness.

High Power Density Without Derating

With dimensions of only 90 × 90 × 26 mm, the converter delivers up to 275 W of output power. Its efficiency of up to 95% limits power losses, while the fanless design operates without moving wear components and is well suited to durable mobile applications.

Even in thermally demanding installations, the DC/DC converter operates without power derating within its specified operating conditions. The thermal mounting requirements stated in the datasheet must be observed to ensure full output power.

Fully Potted for Demanding Operating Conditions

The electronics are fully encapsulated in polyurethane. The PU potting protects the electronic components against moisture, vibration, shock and climatic influences. Combined with the tinned connection leads, this creates a robust device configuration for E-Mobility and marine applications.

Reliable Supply from 48 V Battery Systems

The 162E1-13.8-ON is suitable for supplying sensors, control units, cameras, communication systems and other 12 V or 13.8 V onboard electronics. CC/CV control, integrated EMI filters, continuous open-circuit and short-circuit protection, and support for parallel operation enable reliable use in professional vehicle and battery systems.

Technical Data: DC-Converter 162E1-13.8-ON

Electrical Specifications

Input voltage Vin16…70 VDC
Nominal input voltage48 VDC
Peak input voltage70 VDC
Max. input current18 A
Recommended input fuse25 A
Output voltage Vout13.8 VDC
Output current Iout20 A
Output power Pout275 W
Efficiencyup to 96 %
Output configurationUnipolar
IsolationNon-isolated
Insulation strength primary to case1500 VDC
EMI filterInput and output
Switching frequency110 kHz
Max. capacitive loadUnlimited
Control functionON – Enable
Enable voltage16…75 VDC

Mechanical Specifications

Dimensions90 × 90 × 26 mm
Weight360 g
MountingWall mounting
Connection typeCable
Cable length450 mm

Standards and Certifications

CEEN 55022 < Class AEN 61000-4-2EN 61000-4-3EN 61000-4-4EN 61000-4-5EN 61000-4-6EN 61000-6-2EN 61000-6-4IEC 60068-2-6:2007IEC 60068-2-27:2009REACHRoHS

Product Features

robust and climate-resistant designexcellent thermal characteristicsfull PU potting for demanding environmental conditionscontinuous no-load and short-circuit proofintegrated EMI input and output filterno power deratingCC/CV charging characteristiciConstant-current/constant-voltage control, e.g. for charging applications.for active loads, can be connected in parallelinternal decoupling diode against reverse currentvery low input ripple and noiseultra-wide input voltage rangefor ambient temperatures from -40 °C to +85 °Cthermal shutdown at +90 °C

Applications

Agricultural MachineryBattery-Powered SystemsE-MobilityIndustrial & Custom ApplicationsIntralogistics & Warehouse AutomationMarine & ShipbuildingMaterial Handling VehiclesMining & Underground Equipment

Downloads and Documentation

We convert power for first-class projects

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